MDLP Modular Automatic Bottle Unscrambler

 Product Description

The Modular Automatic Bottle Unscrambler by LEADTOP is engineered for efficiency, speed, and adaptability. Featuring a modular format changeover system, this machine is ideal for pharmaceutical, food, cosmetic, and chemical industries handling multiple bottle types. It enables changeover in under 5 minutes, with zero manual adjustment, empowering operators to handle production line switches quickly and accurately.

Key Advantages of Modular Design

1. Ultra-Fast Changeover (< 5 Minutes)

• Both the bottle-flipping and bottle-outfeeding mechanisms are modularized into standard components.

• Critical parts such as starwheel, guide rail, and infeed screw are designed for quick-release installation using locating pins or snap-fit mechanisms.

• A unified drive system is shared across modules. The control system automatically adapts motion logic for the installed module.

Example:
Switching to a new bottle type only requires replacing the corresponding pre-assembled bottle format module—no need to adjust individual components.

2. Zero Adjustment for Production Startup

• Each module contains built-in parameter memory, allowing the control system to auto-load preset configurations after a module is swapped.

• This feature removes the need for manual calibration and minimizes startup time.

3. Low Operator Skill Requirement

• Operators only need basic training to execute format changeover.

• No reliance on professional technicians or engineers for everyday operations.

Key Modular Components

1. Segmented Bottle Guide & Flipping System

• Equipped with adjustable guide rails that adapt to different bottle diameters and heights.

• Fixed using quick-release bolts for fast changeover.

• Ensures accurate bottle orientation before feeding.

2. Modular Starwheel Bottle Sorting System

• Petal-type split design for easy disassembly and replacement.

• Effectively separates bottles at consistent intervals to ensure stable feeding.

• Compatible with different bottle shapes and materials (e.g., plastic, glass).

Typical Applications

• Suitable for plastic or glass round/square bottles used in:

  • Pharmaceutical production lines

  • Nutraceutical and supplement packaging

  • Food and condiment bottling

  • Cosmetic and personal care packaging

System Configuration (Standard)

• Modular unscrambler frame

• Bottle hopper (optional auto loading)

• Bottle-flipping conveyor

• Adjustable guide rail set

• Modular starwheel unit

• Infeed screw for spacing

• Electrical control panel with PLC & HMI

Technical Specifications 

Optional Features

• Bottle air rinser with ionized air and vacuum extraction

• Reject station for overturned or damaged bottles

• Bottle accumulation table

• Integration with desiccant inserters, cappers, and labellers

• Safety enclosures with interlock and emergency stop system

Why Choose LEADTOP

• 20+ years of pharmaceutical machinery expertise

• Fully compliant with GMP, CE, and ISO standards

• Modular, customizable equipment tailored for flexible production lines

• Global technical support and 5-year warranty on major components

Contact Us Today

Let us help you streamline your bottle sorting process with our innovative modular unscrambler system.