LTPM CHINA
ZH-100 Custom 8-Station Cartoning Machine
ZH-100 Custom 8-Station Cartoning Machine
Compact Rotary Cartoner for Mid-Speed, High-Flexibility Packaging Lines
Product Introduction
A high-efficiency 8-station rotary cartoner designed for automatic bottom-load boxes (200×130×H50–150mm). Features a simplified single-tier turntable (avoids multi-layer mechanisms), 15-minute quick changeover, and ISO-standard interfaces for seamless upstream/downstream integration. Achieves 15–30 cartons/min with 40% lower failure rates than traditional 12-station models.
Key Design Highlights
1. Cam Indexer Drive System
Model: 80DE-8-120-2R-S3-S3-VW1 (dedicated 8-station type)
Heavy-Duty Box Handling: High-strength aerospace-grade aluminum turntable
Weight Capacity: ≥5 kg per station
2. Optional Safety Features
Category A Light Curtain
Safety guard at cartoning stations (400 mm detection height), compliant with ISO 13849Door Interlock System
When access doors are opened, the indexer brakes immediately (response time ≤50 ms)Dual-Level Protection
Emergency stop button (mushroom-head, IP67)
Torque overload clutch (automatic disengagement under overload)
Main Technical Data
Machine Details
Touch screen
Advanced Siemens PLC control with touch screen operation function
Turntable
The product will automatically drop into box via star wheel and conveyor.
Open box
Carton feeding system, which realizes the function of adding new carton without stopping the machine.
Station adjusting screw
It can be adjusted according to the size of the box
low air pressure alarm
When the air pressure is unstable, an alarm is given
Circuit board
Advanced electrical control system: the imported encoder is used to control the
electrical centralized, which is convenient to use and simple to operate.
Application Highlights
Ideal for cartoning medium-sized, heavy-load boxes in a stable, mid-speed operation
Compact structure is suitable for limited space production lines
Fully compatible with feeding, labeling, sealing, and inspection modules
Why Choose LEADTOP's ZH-100 Cartoning Platform
Engineered with fewer moving parts for longer lifespan and reduced maintenance
Tool-less quick-change design to maximize production uptime
Built-in mechanical precision with aerospace-grade components
Compliant with CE and GMP packaging safety standards
Tailored for pharmaceutical, cosmetics, nutraceutical, and personal care industries
Contact LEADTOP for Tailored Cartoning Solutions
Whether you're looking to automate secondary packaging or retrofit a compact line, LEADTOP's ZH-100 delivers performance and flexibility.