Irregular Product Vertical Type Cartoning Machine

Product Introduction

Conventional cartoning systems often struggle with irregular-shaped products due to their inconsistent geometries. This Irregular Product Flipping and Cartoning System solves that issue by integrating servo-driven flipping arms, intelligent sensors, and customizable grippers, achieving complete automation from material detection and orientation to cartoning.

With adjustable infeed spacing and modular gripper tools tailored to the product’s shape (bottles, pouches, or custom geometry), the system prevents damage while ensuring precise placement. It also features full PLC + servo coordination for synchronized operation and reduced mechanical error. The system is integration-ready, offering standard 24V I/O interfaces for seamless connection with upstream filling machines and downstream cartoning equipment.

Application

This system is suitable for cartoning the following types of irregular products:

• Food Products: Pouch-packed nuts, bottled sauces, uniquely shaped candies

• Pharmaceuticals: Glass ampoules, syringes, small dropper bottles

• Cosmetics: Soft tube creams, mini perfume bottles, jars

• Personal Care Items: Toothbrushes, razor heads, foam containers

• Electronics: Electric toothbrush heads, LED modules

Feature

1. Smart Orientation: Real-time flipping using servo motors for precise positioning

2. Custom Gripper System: Adaptable for bottles, pouches, and irregular objects

3. Adjustable Grid Spacing: Infeed conveyor spacing customizable for various product widths

4. Jam Prevention: Sensors trigger alarm or emergency stop in case of errors

5. Multi-Axis Control: Integrated PLC + servo system for synchronization

6. Line Integration Ready: 24V I/O standard interface for upstream/downstream equipment